Display device with side-illuminated cell

ABSTRACT

A display device may include a cell containing a suspension fluid and at least one suspension particle dispersed within the suspension fluid. The suspension particle may be adapted to migrate in the suspension fluid under the influence of an electric field. A light waveguide layer may extend adjacent to a side of the cell. The light waveguide layer may be adapted to conduct light laterally into the cell through the side of the cell.

BACKGROUND

Display devices of various types are used to produce displays of imagesfor viewing by users of the devices. The effectiveness of a display maydepend on the ability of a viewer to comfortably perceive a displayedimage. This effectiveness may be based on the ability of a displaydevice to provide sufficient contrast between image elements, incombination with the amount of light that is emitted overall by thedisplay device. Contrast typically is inherent in a device, since it isrelated to the size and quantity of display elements used to produce animage, and to the brightness of individual display elements of thedisplay device. Accordingly, for a given type of device, such as a CRT,liquid crystal display, or electrophoretic display, an increase in theamount of light emitted by the device can result in an improved display.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a simplified illustration of a display device according to anembodiment of the invention.

FIG. 2 is an illustration of a display device having a plurality ofdisplay cells according to another embodiment of the invention.

FIGS. 3A-3C illustrate the formation of a display cell according to yetanother embodiment of the invention.

FIGS. 4A-4D illustrate the formation of a display cell according toanother embodiment of the invention.

FIGS. 5A-5D illustrate the formation of a display cell according toanother embodiment of the invention.

FIG. 6 illustrates a display device according to another embodiment ofthe invention.

DETAILED DESCRIPTION

An electrophoretic cell may be a cell that includes particles suspendedin a fluid and may use an electric field to migrate the particlesthrough the fluid between different positions in the cell. Theelectrophoretic cell can serve as a display element when the particlescan be made to move between a first position in which the particles aredistributed along a surface of the cell where it can be viewed and asecond position in which the particles are substantially hidden fromview. The cell can produce different effects depending on the intendeddisplay. For instance, the particles can be reflective, colored, whiteor black in visual character. The fluid in which the particles aresuspended can be colorless or colored. In certain combinations of thesecharacteristics, the cell can function as a light valve, with theparticles selectively blocking light from passing through the cell orallowing light to pass through the cell. An array of cells along adisplay surface positioned between a light source and the viewer can beused to create images for display by blocking light from beingtransmitted through selected cells.

Referring now to the drawings and more particularly to FIG. 1, there isillustrated a display device 10 that may include a cell 12 and alight-conducting waveguide layer 14. Device 10 may also include a baselayer 16. Cell 12 may form a microcapsule, or more generally, a capsule18 that includes an enclosing light-conducting membrane 20. The cell mayhave a first portion 12 a, including a first end 12 b that extends intoor through layer 14. The cell may also include one or more sides, suchas side 12 c, exposed to layer 14. A second portion 12 d of the cell mayinclude a second end 12 e that may extend beyond layer 14. Base layer 16may enclose, support or surround second end 12 e.

Cell 12 may contain a light-conducting suspension fluid 22, and one ormore particles 24 suspended in the fluid. When particles 24 have anelectrostatic charge, and an appropriate electric field is induced incell 12, device 10 may function as an electrophoretic display device.The charged suspension particles are caused to migrate to one or theother of ends 12 b and 12 e depending on the direction of the appliedelectric field. Incident light 26 may be directed along waveguide layer14. When incident light contacts side 12 c, at least a portion of it maybe conducted through the cell and toward end 12 e. When particles 24 arepositioned in the first end 12 b, as shown, received light 28 may beconducted through cell end 12 e and out of the cell as display light 30.Since the particles are not in the path of the light, light incident onthe side of the cell is not blocked by the particles. As a result, moreof the light can be emitted from the cell than would be possible if thecell were backlit. This, in turn, may result in brighter cells, morecontrast, and an overall brighter display. Display light 30 may becharacterized as having a color corresponding to the color of fluid 22,the color of incident light 26, or a combination of the colors of thefluid and the incident light. However, if particles 24 cover cell end 12e, no or little light may escape through end 12 e, and the cell mayappear to have the color of the particles.

An observer may see light transmitted through the cell, which may form adisplay that may include one cell, or a plurality of cells, such as inan array with each cell forming an image element, or a component of adisplay element. Accordingly, display device 10 may be a display elementof a display device including a plurality of display elements. A displayelement, when viewed, may represent an image element, also known as apixel or pel, or a component of an image element. For example, differentadjacent cells can have differently colored particles or differentlycolored solutions. Optionally, a cell may have differently coloredparticles of different electrostatic charges. A combination of adjacentdifferently colored cells may thus form, in combination, an imageelement.

As mentioned, some electrophoretic display devices may include aplurality of display elements. An example of such a display device 40 isdepicted in FIG. 2. Device 40 may include an array 42 of cells, asrepresented by cells 43, 44, 45 and 46, and a multi-layer assembly 48 inwhich the cells may be supported. Each cell may include a suspensionfluid 50 and respectively charged particles 52. Assembly 48 can includean intermediate light-conducting waveguide layer 54 that may besandwiched between outer support layers 56 and 58. Each cell may have arelatively narrow end, such as end 46 a, that may be supported in layer56, an intermediate portion having sides, such as side 46 b, that may beexposed to or surrounded by waveguide layer 54, and a relativelyenlarged end 46 c that may be supported in layer 58.

A continuous layer 60, attached to layer 58, may be adapted to conductlight emitted from the cells, as well as hold an electrical charge.Accordingly, layer 60 may also function as an electrode 61. The oppositeside of assembly 48 may include a layer 62 attached to layer 56.Individually addressable electrodes 64 may be positioned in layer 62,with an electrode in line with a narrow end of each cell, such as end 46a. Electrodes 61 and 64 may produce the charges that cause the chargedparticles 52 to migrate to a selected end of each cell. Other electrodeand cell configurations may be used.

As with display device 10, incident light 66, from a corresponding lightsource, may be directed along waveguide layer 54. The incident light mayenter each cell from the side, as illustrated. For those cells in whichparticles 52 are collected adjacent the narrow ends of the cells, suchas with cells 44 and 46, the incident light directly enters the cells,as transmitted light 68, without being diminished by the particles. Thetransmitted light in each cell may then be transmitted through the broadend of the cells to become viewable display light 70. For those cells inwhich particles 52 are collected adjacent the broad ends of the cells,such as with cells 43 and 45, the transmitted light may be preventedfrom passing through the broad ends of the cells, preventing these cellsfrom contributing to the viewable display light.

There are various methods that may be used to make a tapered cell. FIGS.3A-3C illustrate one such method. A deformable cell 80, that may containa fluid 82 and electrophoretic particles 84, may be positioned adjacentone end of a passageway 86 formed in a substrate 88. The passageway maybe tapered, having a broad end 86 a and a narrow end 86 b. Optionally,passageway 86 may be closed at the narrow end, making it a cavity orchamber, or it may have other shapes, such as a cylindrical shape. Inthe case of a cavity or chamber, a cell may be formed using the sides ofthe cavity or chamber as the cell walls or membrane. In the latter case,the cell may be formed by inserting the fluid and particles, and sealingthe cavity or chamber.

Cell 80 may be inserted into the passageway. This may be accomplished invarious ways. For instance, the cell may be pressed into the passageway,such as by applying a force 90 onto a plate 92 or other force-applyingelement or material, placed against the cell, such as shown. Optionally,the cell may be pulled into the passageway, such as by applying areduced ambient atmosphere or vacuum to the opposite end of thepassageway, as represented by arrow 94.

FIG. 3B shows cell 80 partially inserted into the passageway. In someembodiments, this may be sufficient. In other embodiments, it may bedesired to have the cell positioned entirely in the passageway, or eventhrough the passageway, such as shown in FIG. 3C. In this latter figure,it is seen that a portion 80 c of the cell may extend beyond the narrowend of the passageway.

Substrate 88 may be formed of one or more layers, such as a first layer96 and a second layer 98. Substrate 88 and cell 80 may be part of adisplay device. If first layer 96 is a light waveguide layer, then theposition of the cell in FIG. 3B may be appropriate to cause light toenter into the cell from the side, as described above. Similarly, ifsecond layer 98 is a waveguide layer, then the position of the cell inFIG. 3C also may be appropriate to allow light to enter the cell fromthe side.

The method illustrated in FIGS. 3A, 3B and 3C may also be appropriatewhere the outer membrane of the cell is in a pliable condition, and canbe treated to make it rigid. For example, the cell membrane may be athermoplastic. In this example, the cell may be heated before insertingit into the passageway, and cooled after it is in the passageway. As afurther example, an epoxy or other resin-based material may be used toform the membrane, in which case the membrane may harden with thepassage of time.

Referring now to FIGS. 4A-4D, another method for forming a shapedelectrophoretic cell and or a display device is illustrated. Anelectrode 100 may be attached to or positioned in a first end 102 a ofan electrophoretic cell 102, such as during making of the cell. Althoughnot shown, cell 102 may include a suspension fluid and electrophoreticparticles, as has been described in the preceding embodiments. Theelectrode may be attached to a conductor 104 or other member thatextends away from the cell and with which the electrode may bemanipulated.

An end 102 b of the cell spaced from electrode 100 may be restrained.This may be accomplished in various ways. One way may be by securing end102 b in a base layer 106. As illustrated in FIG. 4A, this may beaccomplished by inserting the cell end into the base layer when thelayer is in a liquid state, as may exist for resin-based orthermoplastic materials. When the layer is transformed into a solidstate, as illustrated in FIG. 4B, the cell end may be embedded in thelayer and secured to it.

Layer 106 may be of various thicknesses and may leave cell end 102 aexposed. Optionally, a second layer 108 of material may be applied tocell 102, similar to the application of the base layer. As isillustrated in FIG. 4C, a force 110 may be applied to cell end 102 adirected away from cell end 102 b, until the cell deforms, asillustrated in FIG. 4D. Depending on the weight of the cell relative tothe deformability of cell end 102 a, it may be sufficient to use gravityto restrain the cell. If cell 102 is formed of a thermoplastic material,heat 112 may be applied to cell end 102 a to transform it into adeformable state. Holding the cell end in a deformed state, heat 112 maybe removed, thereby cooling the cell end and transforming it into arigid state in the shape shown in FIG. 4D.

The assembly of electrode 100, cell 102, conductor 104 and base layer106 may form a display device 114, similar to display devices 10 and 40,in which base layer 106 may be a light waveguide layer. In someembodiments, a second layer 108 may be included in the display device,with the second layer forming a light waveguide layer.

Yet another method of forming an electrophoretic cell is illustrated inFIGS. 5A-5D. An electrophoretic cell 120 may be made of a thermoplasticmaterial, and may include a suspension fluid and charged particles asdescribed in the previous embodiments. As shown in FIG. 5A, cell 120 maybe secured by an apparatus 122, such as an extruder from which the cellmay be formed, or a device with an aperture through which a vacuum maybe applied to a first portion 120 a of the cell.

Cell 120 may be suspended from apparatus 122. A suitable energy 124,such as heat or infrared radiation, may be applied to the cell, allowingit to deform into an elongate shape, such as a teardrop shape as shownin FIG. 5B. Once the cell exists in an elongate shape, a second portion120 b, spaced from portion 120 a, may be broadened. This broadening maybe provided in various ways, such as by applying a force 126 to portion120 b with an external surface, such as surface 128. This may beachieved by pressing surface 128 against the bottom of the cell as thecell is suspended. Optionally and as shown, the cell may be releasedfrom apparatus 122 and allowed to land on surface 128. In this lattermethod, gravity acting on the cell or force of extraction from extrusionapparatus 122 may produce sufficient momentum in the cell to cause cellportion 120 b to broaden as it lands on the surface.

As cell portion 120 a elongates during this process, this cell portionmay be maintained in the elongated shape. This may be accomplished, atleast in part, by removing heat 124 from this cell portion, asillustrated in FIG. 5C. Further, once cell portion 120 b has formed intoa broadened shape, the broadened shape may be maintained, such as by thefurther removal of heat 124 from the cell. This may be accompanied bythe continued appropriate application of force 126 to cell portion 120b. The weight of cell 120 on surface 128 may be sufficient to broadencell portion 120 b or to maintain cell portion 120 b in the broadenedshape while the cell is cooled.

The resulting cell, which may have a narrow portion 120 a and broadenedportion 120 b, may be used in a display device, such as display device10 or 40.

Referring now to FIG. 6, yet another embodiment of a display device isshown generally at 140. Device 140 may include an array 142 of cells, asrepresented by cells 144, 145 and 146, and a multi-layer assembly 148 inwhich the cells may be supported, positioned or embedded. Each cell mayinclude a suspension fluid 150 and respectively charged particles 152.Assembly 148 can include an intermediate light conducting waveguidelayer 154 that may be sandwiched between outer layers 156 and 158. Eachcell may include a chamber 160 in waveguide layer 154. Chamber 160 maybe a cavity, passageway, compartment, channel or other space defined byan opening in waveguide layer 154, or in a combination of layersincluding layer 154. The cell chambers may be formed by etching,embossing, casing, injection molding, photolithographic processes,drilling, embedding a preformed element, or other suitable technique.The cell chambers also may have a variety of shapes, for example, havinga relatively narrow end, such as end 146 a, an intermediate portionhaving sides, such as side 146 b, and a relatively enlarged end, such asend 146 c.

Layer 156 may be a continuous layer attached to layer 154 and sealingchambers 160, may be adapted to conduct light emitted from the cells,and may hold an electrical charge. Accordingly, layer 156 may also be anelectrode 162. Individually addressable electrodes 164 may be positionedin layer 158, with an electrode in line with a narrow end of each cell,such as end 146 a. Electrodes 162 and 164 may produce the charges thatcause the charged particles 152 to migrate to a selected end of eachcell. Other electrode and cell configurations may be used.

Incident light 166, from a corresponding light source, may be directedalong waveguide layer 154. The incident light may enter each cell fromthe side, as illustrated. For those cells in which particles 152 arecollected adjacent to the narrow ends of the cells, such as with cells145 and 146, the transmitted light 168 in each cell may then betransmitted through the broad end of the cells to become viewabledisplay light 170. For those cells in which particles 152 are collectedadjacent to the broad ends of the cells, such as with cell 144, thetransmitted light may be prevented from passing through the broad endsof the cells, preventing these cells from contributing to the viewabledisplay light.

While the present disclosure has been provided with reference to theforegoing embodiments, those skilled in the art will understand thatmany variations may be made therein without departing from the spiritand scope defined in the following claims. The foregoing embodiments areillustrative, and no single feature, procedure or element is essentialto all possible combinations that may be claimed in this or a laterapplication. Moreover, the description should be understood to includeall novel and non-obvious combinations of elements described herein, andclaims may be presented in this or a later application to any novel andnon-obvious combination of these elements. Where the claims recite “an”,“a first”, or “another” element or the equivalent thereof, such claimsshould be understood to include incorporation of one or more suchelements, neither requiring nor excluding two or more such elements.

1-13. (canceled)
 14. A method of shaping a capsule for a display devicecomprising: forming a generally spherical capsule; pulling a firstportion of the capsule away from a second portion of the capsule, andthereby elongating the capsule between the first and second portions;and maintaining the capsule in the elongated condition.
 15. The methodof claim 14 further comprising restraining the second portion of thecapsule while pulling the first portion of the capsule.
 16. The methodof claim 15 in which restraining the second portion includes positioningthe capsule against the mouth of a passageway in a substrate, andpulling a first portion includes pulling the first portion into thepassageway.
 17. The method of claim 16 in which pulling a first portionincludes applying a reduced ambient pressure to the passagewaysufficient to draw the capsule into the passageway.
 18. The method ofclaim 16 in which the passageway extends through the substrate, andpulling a first portion further includes pulling a first portion throughthe substrate until the first portion extends beyond the substrate. 19.The method of claim 18 in which maintaining the capsule in the elongatedcondition includes retaining the capsule in the passageway.
 20. Themethod of claim 14 in which forming a capsule includes forming a capsulecontaining an electrode plate disposed adjacent the first portion, andpulling a first portion includes pulling on the electrode platesufficiently to draw the first portion away from the second portion. 21.The method of claim 14 in which forming a capsule includes forming acapsule made of a thermoplastic material, the method further comprisingheating the first portion of the capsule, and pulling a first portionincludes pulling a first portion while the first portion is heated. 22.The method of claim 14 further comprising restraining the second portionof the capsule while pulling a first portion of the capsule.
 23. Themethod of claim 22 in which restraining the second portion includesanchoring the second portion in a substrate.
 24. The method of claim 23in which anchoring the second portion includes anchoring the secondportion in a light waveguide layer.
 25. The method of claim 14 in whichpulling a first portion includes securing the first portion andsuspending the second portion.
 26. The method of claim 25 in whichforming a capsule includes forming a capsule made of a thermoplasticmaterial, the method further comprising heating the second portion ofthe capsule, and suspending the second portion includes suspending thesecond portion while the second portion is heated.
 27. The method ofclaim 26 further comprising supporting the second portion on a surfaceopposite the first portion, and cooling the second portion.
 28. Themethod of claim 26 further comprising cooling a part of the secondportion adjacent to the first portion while suspending the secondportion.
 29. (canceled)